A Few Of The Many Improvements In Carbide Inserts Coming From Iscar From Over The Years

Iscar is introducing a completely new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has noteworthy advantages compared to the current flat, square shapes. The new design has additional cutting edges, positive rake face, diminished cutting forces resulting in increased performance. The carbide inserts are screw-clamped on the edge of various milling cutter types, providing optimum conditions also for heavy-duty applications with superior surface quality, saving several other finishing operations. Cutters are offered for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert includes 8 cutting edges, four for right-hand and 4 for left-hand cutting, improving the economy of use. The two, toward-center-slanted cutting edges supply on one side strong and exact clamping of insert in the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake design diminishes the cutting forces owed to softer cut and easier penetration into the metal, as well as changing force direction which is required for use on modernized machining centers with pallet systems less rigid than on the conventional transfer lines.

In typical applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch empowering the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the auto industry it is popular to use a pair of cutters, one for right- and one for left-handed operations, which means that all eight cutting edges of the Tangmill inserts can be implemented.

New ISCAR UPGRADES for Fast Metal Removal

Recent progress coming from the headquarters of Iscar, delivering the new Upgrade movement, which guarantees that they are looking to the future. The new Upgrade campaign, planned to be made public at the end of year 2008, will offer cutting edge tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to boost profits.

Iscar's focal point for this year, with no doubt, are the new coatings, new substrate combinations, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle functions. Iscar's future trends include new carbide insert grades for effective and time-saving machining, more cutting edges for each insert and exceptional tangential clamping systems which will significantly lessen the cutting pressure. The launching of the AL-TEC, PVD coating chiefly for nodular cast iron, a-TECH, CVD coating essentially for grey cast iron and the DO-TECH, dual CVD PVD coating for refined strength will remodel the way industry machines cast iron. In addition, Iscar producing mini inserts is an alternate direction within the Upgrade movement, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to simplify fine pitch configuration which will quicken feed rates. In addition, the minimal size of the carbide inserts and their tangential location in the pockets permit a much larger core diameter, in terms of tool configuration, when compared to normal radially positioned inserts.

The Most Recent In Carbide Endmill Configuration In A Lengthy And Effective Family From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Iscar Announces A New Family Of Slitting Cutters Utilizing Tang-Grip Technology And The Durability Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Iscar Recently Made Public Numerous Brand New Lines To Extend Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Completely New Cutters And Carbide Insert Shapes From Iscar To Better The Machining Procedure
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

Push Pull Testing For Construction Industry With Calibrated Gauges. Stress Load Testing Methods For On Site Documentation To Testing Standards.
Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.

Various Developments Have Enlarged Iscar's Line Of Indexable Endmills For Elevated Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.

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